Manufacturers struggling to balance efficiency and the aerospace industry’s stringent regulatory and safety standards may find AI can help them achieve their goals. Artificial Intelligence (AI) can assist in optimising production efficiency while adhering to the strict quality and safety industry standards.

AI-Driven Process Optimisation: By analysing historical designs, procurement data, and manufacturing processes, AI identifies inefficiencies and uncovers cost-saving opportunities. This enables manufacturers to make data-driven decisions that optimise supply chain logistics, reduce unnecessary inventory, and prevent costly mistakes.

Focus on Non-Critical Components: Non-critical components, which comprise approximately 80% of an aircraft’s structure, are ideal targets for cost-reduction strategies. AI tools can streamline the production of these parts, minimising material waste and reducing the need for custom fabrication.

Advanced Manufacturing Analytics: AI-powered solutions offer new optimisation possibilities through advanced manufacturing analytics and metrology integration. These technologies enable manufacturers to make smarter decisions, automate repetitive tasks, and reduce waste without compromising quality.

Standardisation of Components: AI tools can identify commonalities among parts, enabling manufacturers to consolidate designs and reduce variability. This streamlining lowers production costs by reducing the need for unique tooling and materials for each part.

Supply Chain Optimisation: AI enhances supply chain efficiency by improving transparency and coordination. Predictive analytics for demand forecasting and real-time tracking of materials reduce waste, enhance supplier relationships, and ensure timely delivery of critical components.

Enhanced Metrology Accuracy: AI-driven metrology tools analyse measurement data in real-time, identifying discrepancies and enabling rapid adjustments to maintain specifications. This proactive approach minimises downtime and enhances overall manufacturing efficiency.

Value Analysis and Value Engineering (VAVE): AI facilitates VAVE methodologies by scrutinising each component’s function and cost to determine opportunities for redesign or material substitution. This approach helps manufacturers achieve cost reductions without compromising performance or reliability.

Ensuring Compliance: AI solutions support regulatory compliance by offering precision and consistency in analyses. They can simulate the performance of redesigned components under various conditions, ensuring that cost-saving measures do not compromise the aircraft’s integrity or safety.

By integrating AI into their operations, aerospace manufacturers can achieve meaningful cost savings while maintaining high standards of quality and safety. To explore how aerospace (AS 91xx) or AI (ISO 42001) certification can benefit your organisation, contact our project managers at [email protected] for more information.